I just posted this in turbo2k.net, but I figured someone else might find it useful here - so here it is:
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Here's something you might be able to use to make a proper stereo AV cable. (been meaning to do it myself also, as I have 3 systems, but only 1 good a/v cable).
http://www.geocities.com/duo_cable/It's in Japanese, but pictures do most of the talking. Basically, all you need is a regular Stereo AV cable, and a DIN5 plug. And it says to be careful and use a AV cable that's on the thinner side, or else it won't fit into the DIN5 plug later.
Cut one end of the AV cable, and connect each of the video, r audio and l audio to the diagram you see (VIDEO, Rch, Lch, respectively).
You don't need to do anything with the +5V pin, and you use the ground pin against the frame of the DIN5 plug, but the manual says that's optional (only if your signal isn't stable) - most people shouldn't need it.
Just for proper credit, I grabbed this info from Yahoo Japan auction website here, and threw it on a geocities website - hopefully people can use it in the future.
http://page6.auctions.yahoo.co.jp/jp/auction/f51438757And the disclaimer - My Japanese no where near perfect, so if anyone reads differently - let us know. And if you blow up your system, don't come crying to me!