The 3-D printed prototypes came in today. Remember that these are prototypes and do not represent the final surface finish or color. Here is what a $160 TG-16 game case looks like.....
Back case inside.
Clip posts.
Back of case.
The stripe is the raised lip where the label stops.
A close-up of the hinge area. If you look at the top right edge you can see the ridges on the hinge side.
Ridges on the hinge side.
Top of the card clip.
Bottom of the card clip.
Case with new clip and lid with a game. There was an error in the prototype: The overall width is off just a little. When I did the model I offset the end of the case the wrong direction and ended up a bit short. This also pushed some of the features on the sides of the case to the wrong location so the holes on the sides that latch the lid shut don't line up with the bumps on the lid. It will only take a few minutes to fix the model but if this was an injection molded part it would have been big trouble. I'm glad I did the prototype....
The new clips also fit the old case just fine (they may need a drip of glue like the OE ones need from time to time).
I'm painting the prototype so it's easier to see the detail. I'm going to have another prototype made after I correct the errors and if everything is OK I can go to press with it.